Resume

Scott Castillo

Senior product design & development leader, nearly 20 years across aesthetic direction, global sourcing, and full-lifecycle commercialization.

Professional Summary

Senior product design and development leader with nearly 20 years spanning aesthetic direction, go-to-market strategy, global sourcing, and full-lifecycle commercialization across consumer products, soft home, and apparel. Proven track record of building multi-year product roadmaps, leading concept-to-shelf execution, and delivering multimillion-dollar cost and value-engineering results. Deep experience translating consumer insights (gathered through retail partnerships, trade show intelligence, and direct customer engagement) into market-winning products. Equally fluent in creative brand direction and the operational rigor behind it, including custom-built stage-gate frameworks, NPI business case approval, and supplier management across global markets.

Professional Experience

Serta Simmons Bedding, LLC

Atlanta, GA

Director of Product Design & Development

Apr 2025 to Present
  • Lead product design direction and multi-year product roadmap across all customer-facing products and experiences, aligning launch cadence with brand and retailer calendars; oversee company-wide design projects and a team of 4 designers.
  • Delivered approximately $3.5M in direct product cost reductions and $1M in annual value-engineering savings.
  • Maintain deep retail partnerships with major national accounts, engaging buyers, store leadership, and end consumers at trade shows including Las Vegas Market to translate market intelligence into product direction; partner with Consumer Insights to survey top purchasing customers and validate design decisions prior to commercialization.
  • Cut physical sampling 45% YoY through 3D design tools and built a custom JavaScript-based PLM system in place of off-the-shelf software; reduced tooling spend ~$60K/year via Airtable workflows.
  • Created brand-wide Visual Brand Language guides and the 11-step concept-to-completion stage-gate framework (“Tugboat/Speedboat”); serve as one of six company-wide NPI approvers, co-reviewing pipeline projects bi-weekly for margin, capacity, timing, and strategic fit. Co-Chair of the Mental & Physical Health ERG and Chair of the Engagement Committee.

Sr. Aesthetic Manager & Acting Director

Aug 2023 to Apr 2025
  • Developed creative and material direction for a defined brand segment, managing ~80 projects/year across fabric, pattern, color, and componentry from concept through commercialization.
  • Managed supplier material procurement, cross-functional product development, material-level testing, and IP protection; built flawless supplier relationships grounded in transparency, clear communication, and deep technical fluency.

Carter’s, Inc.

Atlanta, GA

Product Development & Commercialization Manager

Sep 2017 to Aug 2023
  • Oversaw OshKosh B’gosh Boys Playwear, Baby, Denim, and WBO programs (~1,500 SKUs/year), delivering commercially viable product at a 99.6% on-time delivery rate.
  • Managed all overseas RFQs/RFPs and production quality standards; expertise in SGS and Bureau Veritas testing and the Oeko-Tex certification process.
  • Earlier scope across Exclusive Brands and Mass Channel: led Child of Mine (Walmart) and Target JOY baby and playwear lines, 500 to 800 SKUs/year.
  • Co-chaired Carter’s SOP ERG, architecting and rolling out stage-gate process documentation across all PD functions company-wide; chaired GOALS Committee driving PD team KPIs and career development. Oversaw a team of 4.

Chico’s FAS, Inc.

Fort Myers, FL

Global Sourcing Manager

Oct 2016 to Sep 2017
  • Led an in-house team and vendor partnership across footwear, handbags, jewelry, and cold-weather accessories (~10,000 SKUs/year), including international factory and mill training and vendor onboarding. Oversaw a team of 9.

Product Development Manager

Dec 2011 to Oct 2016
  • Owned the full product lifecycle (design, color, tech packs, costing, and vendor communication) for handbags, belts, hats, legwear, and gifting (~5,000 SKUs/year). Oversaw a team of 7.

Entrepreneurial Ventures

Buck & Doll Designs, Founder

Jan 2019 to Present

Restore rare Mid-Century Modern furniture and casegoods; manage ~40 restoration projects per year generating ~$125K in annual revenue. Hands-on working knowledge of wood construction, joinery, upholstery methods, and finishing, directly applicable to durable goods manufacturing.

ThreadCareers.com, Owner & Application Developer

Jan 2026 to Present

Built and maintain a specialized job board for textile and fashion creatives, self-taught JavaScript and developed the application and user-facing features end to end.

Early Career

Apparel Technical Design & Pre-Production

Jan 2006 to Dec 2011

Progressed through technical design and pre-production roles across the Los Angeles apparel market, including Bailey Blue Clothing, Clothing for Modern Times, and Filati, developing knitwear technical specifications, leading fit sessions, and managing local vendor and mill production for wholesale accounts. Further detail available on request.

Why La-Z-Boy

Twenty years in design-focused development and leadership. The frameworks I’ve built along the way are what make me ready to operate at a bigger scale.